BIW Program Manager📣 Job Ad

About Lucid Motors and the Role

Lucid Motors is dedicated to creating exceptional mobility experiences through innovation, driving the world forward. Built on proprietary technology and a software-defined vehicle architecture, Lucid's vehicles embody a "Compromise Nothing™" approach within the global automotive market. This is achieved through deep vertical integration, with design, engineering, and production managed in-house across global offices and manufacturing facilities. The company is seeking a BIW Program Manager to join its team in Jeddah or Makkah, Saudi Arabia, for a full-time position.

Role Overview

The Body-in-White (BIW) Program Manager will be responsible for deploying new products and equipment at Lucid. This role involves close collaboration with Project Management, Vehicle Integration, Design Engineering, Logistics, New Product Introduction, Operations, and other cross-functional teams. The primary objective is to ensure the Body-in-White manufacturing line is constructed to meet all customer specifications and operational requirements.

Key Responsibilities

• Generate Requests for Quotation (RFQs) for Body-in-White equipment and evaluate integrator proposals.
• Review all project phases up to Start of Production (SOP) and follow up on open issue lists.
• Execute and document Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) buyoffs with integrators.
• Acquire comprehensive knowledge of the product, production processes, and manufacturing technologies to identify and mitigate risks, and recognize optimization opportunities.
• Develop and maintain risk assessments to mitigate timeline and cost impacts.
• Report project updates to Manufacturing leadership.
• Build and maintain manufacturing equipment project charters for Body-in-White lines.
• Understand and monitor product design change impacts on manufacturing equipment budget and timeline.
• Collaborate with affected teams to integrate their requirements into the manufacturing line.
• Coordinate and lead meetings to resolve issues related to manufacturing equipment design and installation.
• Manage on-site installation planning with equipment integrators and facility installations.
• Support the launch management team for line launch readiness and handoff.
• Create and modify project schedules.
• Define and monitor Key Performance Indicators (KPIs) and performance dashboards for engineering activities.
• Lead lessons learned and knowledge-sharing initiatives across programs.
• Ensure manufacturability of product designs through Design for Manufacturing (DFM) reviews.
• Drive Process Failure Mode and Effects Analysis (PFMEA) development, Control Plans, Process Flow Diagrams, and Standard Work creation.

Manufacturing Process Development and Quality Assurance

• Define and implement BIW manufacturing strategies for new programs and production expansions.
• Lead process development for Resistance Spot Welding, MIG/MAG Welding, Laser Welding, Structural Adhesives, Riveting Technologies, Hemming, and Closure Assembly.
• Establish dimensional control strategies for BIW assemblies.
• Lead body accuracy improvement initiatives and coordinate quality loops during launch phases.
• Drive root cause analysis and corrective actions related to dimensional variation, tooling issues, and assembly problems.
• Support fit-and-finish optimization with Quality and Operation teams.

Operational Excellence

• Implement Lean Manufacturing principles and drive continuous improvement initiatives focused on Safety, Quality, Overall Equipment Effectiveness (OEE), Throughput, Labor Productivity, and Cost Reduction.

Required Experience and Qualifications

• A minimum of 5 to 10 years of experience in a relevant field, demonstrating a strong background in manufacturing engineering and program management.
• Proven ability to manage complex projects from concept to launch, including equipment procurement, installation, and validation.
• Experience with automotive Body-in-White processes and technologies.
• Demonstrated expertise in risk assessment, quality control methodologies (DFM, PFMEA, Control Plans), and Lean Manufacturing principles.
• Strong communication and collaboration skills for working with diverse cross-functional teams and external integrators.