Operator Furnace

About the Role

Al Tuwairqi Group is seeking a Furnace Operator to join their team in Dammam. This full-time role involves the precise execution of heat sequences and charging control for a designated furnace, ensuring proper billet handling, continuous process monitoring, and strict adherence to safety procedures. The ideal candidate will have 0-1 years of experience in a related field.

Key Responsibilities

• Execute heat sequences and charging control by reviewing daily plans and operating charging equipment to move billets according to sequence, preventing mixing of heats.
• Operate the cold billet pusher to charge billets into the furnace at defined intervals, maintaining the required inter-billet gap for uniform heating.
• Visually inspect billets for defects such as bending, cracks, or identification mismatches before charging, and report non-conforming billets.
• Record charging data, including time of first and last billet, total billets charged per heat, and number of short/separator billets. Document and communicate any deviations from the sequence.
• Monitor furnace temperatures from thermocouples at charging and soaking zones, reporting abnormal readings or sensor failures immediately.
• Coordinate with the Senior Furnace Operator regarding charging rate adjustments due to temperature deviations, fuel issues, or mill stoppages.
• Maintain continuous communication with the Furnace Discharging Operator, Main Pulpit Operator, and Billet Handling Office to ensure operational alignment.
• Perform basic operator-level checks on charging equipment and report any mechanical abnormalities to maintenance.
• Maintain a clean and obstruction-free charging grid and surrounding area to prevent hazards.

Safety and Emergency Response

• Adhere strictly to lock-out/tag-out (LOTO) and isolation procedures before any intervention involving moving parts.
• Immediately stop charging and secure the area during mill stoppages, furnace over-temperature, gas alarms, or suspected mechanical failures.
• Participate in emergency drills related to gas leaks, fires, and furnace trip scenarios.
• Support furnace shutdown activities by assisting in the safe removal of residual billets and ensuring equipment is cleared.
• Assist in data collection for root cause analysis related to charging-side stoppages or sequencing errors.
• Participate in toolbox talks and refresher training on furnace operation, material identification, and safe handling.

Qualifications and Experience

• 0-1 years of experience in an operational or industrial setting.
• Ability to understand and follow detailed operational and safety procedures.
• Strong attention to detail for process monitoring and data recording.
• Effective communication skills for coordination with various teams.

Work Environment

This is a full-time position based in Dammam, requiring active participation in a manufacturing environment. The role involves working closely with other operators and maintenance teams to ensure efficient and safe furnace operations.

Application Process

Interested candidates are encouraged to apply. Salary details will be discussed during the interview process.